A warehouse office weighing free open source inventory software against the hosting and maintenance bill it quietly creates, next to a right-sized owned operations system.
16 min read

Open Source Inventory Management Software: The Real Cost of Free

Open source inventory management software carries no licence fee, which is exactly why the real bill hides in hosting, upgrades and developer time. This guide lists the genuine options (ERPNext, OFBiz, OpenBoxes, Odoo Community) and where the money actually goes, then shows why a right-sized owned system is often the honest middle ground for a business outgrowing spreadsheets but reluctant to pay per seat forever for a full ERP.

Updated 25 October 2026  ·  Read →
The visible Odoo licence fee sitting above a much larger stack of hidden implementation, customisation, hosting and upgrade costs
15 min read

Odoo Implementation Cost: The Bill Beyond the Licence

The Odoo implementation cost people quote you is the per-user licence — the small, predictable part. The real bill is the partner implementation, the customisation to make it fit, the hosting, the third-party apps, and the upgrade tax you pay every version. Here's how the cost is structured, why an open-ended config project drifts, and how to compare it fairly against a fixed-scope custom build.

Updated 25 October 2026  ·  Read →
A spreadsheet grid on a monitor showing per-SKU reorder-point columns, beside a warehouse shelf label, with one cell recalculating as usage changes.
Inventory 15 min read

How to Calculate Reorder Point in Excel (Formula + Free Template Logic)

The reorder point formula fits in a single Excel cell: average daily usage × lead time in days, plus safety stock. This is the exact build — which columns to lay out, the formula to type, a worked example with real numbers, and the honest limitation nobody puts in the tutorial: the spreadsheet cannot see your live stock, so the number is stale the moment usage moves.

Updated 25 October 2026  ·  Read →
A warehouse picker comparing methods — a headset for voice-directed picking, an RF scanner and a screen-based multi-modal device shown side by side across pick zones
16 min read

Multi-Modal vs Voice-Directed Picking: A Warehouse Method Decision Guide

Multi-modal vs voice-directed picking comes down to one choice — do you want a single hands-free voice mode, or voice plus scan plus screen so pickers switch to whatever's fastest and safest per task. But that's the last decision, not the first. Voice, multi-modal, RF, pick-to-light and paper all sit on top of the same thing: the stock and order data underneath. Get that wrong and no picking method saves you. Here's when each one fits, the trade-offs nobody tells you, and the layer that actually decides whether any of them work.

Updated 25 October 2026  ·  Read →
One site with empty shelves and a queue, another site with the same product overstocked and gathering dust, a van moving stock between them
15 min read

Multi-Location Inventory Rebalancing: Getting Stock Where Demand Is

A stockout at the shop while the same SKU gathers dust at the warehouse two counties over — that's a rebalancing failure, not a buying one. Multi-location inventory rebalancing is the act of moving stock between sites so the right quantity sits where demand is. Here's how to decide what to move, track it in transit, and know when the handling cost isn't worth it.

Updated 25 October 2026  ·  Read →
Three separate warehouse spreadsheets on one side, a single consolidated live stock view across all sites on the other
16 min read

Multi-Location Inventory Management: One Live Picture Across Every Site

Two warehouses, a shop and a 3PL — each with its own spreadsheet and its own version of the truth. Multi-location inventory management is about one live picture across every site, so a transfer, a reorder or a customer order draws on stock you can actually see. Here's how to run it without a full WMS.

Updated 25 October 2026  ·  Read →
A shop-floor screen showing a CNC program library with version numbers next to a row of machines, each pulling its assigned program
15 min read

Multi-DNC Software: Getting the Right CNC Program to the Right Machine

Multi-DNC software distributes CNC and NC programs to the machines on your shop floor and keeps track of which version is the right one. This post explains what DNC and multi-DNC actually do, the mess that builds up when programs live on USB sticks, a shared folder, or one person's PC, why revision control is where the money leaks, and how a connected system ties the program to the job, the part, and the schedule — not just moves a file.

Updated 25 October 2026  ·  Read →
A workshop job card showing material and labour costs added up next to an overhead rate stamp
15 min read

Normal Job Costing Explained: Actual Costs, Applied Overhead, and Why It Exists

Normal job costing charges each job with actual direct materials and actual direct labour, then applies overhead using a predetermined (budgeted) rate. It exists because real overhead figures arrive too late to price and invoice jobs on time. Here is how it works in practice and where the messy bits hide.

Updated 25 October 2026  ·  Read →
A sawtooth inventory chart showing cycle stock cycling down between replenishments above a flat safety-stock line
14 min read

Cycle Stock: The Working Inventory Between Replenishments (and How to Calculate It)

Cycle stock is the portion of your inventory you cycle through and sell down between one replenishment and the next — the working stock, not the buffer. This post gives you the cycle stock calculation plainly (average cycle inventory = order quantity ÷ 2), separates it from safety stock, and shows why it's the cash you choose to tie up via order size. It also explains why a spreadsheet quietly stops re-deriving it as demand and order quantities drift, and how a system computes average cycle inventory per line.

Updated 25 October 2026  ·  Read →
WhatsApp us